22 March 2022

Shipping Vaccines and Biologics with Refrigeration

Shipping Vaccines and Biologics with Refrigeration

Cool Shipping of Vaccines and Biological Medicines

The transport of vaccines and biological medicines is one of the most regulated activities within pharmaceutical logistics. Temperature ranges are strict, and the consequences of exceeding them can be serious.

Standard Temperature Ranges

  • 2 – 8 °C: most vaccines, insulins, biologicals
  • 15 – 25 °C: controlled room temperature
  • -20 °C: some mRNA vaccines
  • -70 °C: deep freeze for specific vaccines (dry ice required)

GDP Compliance is Mandatory

GDP guidelines apply to the distribution of medicines. Key elements:

  • Qualified packaging solutions (with test data)
  • Continuous temperature monitoring during transport
  • Complete documentation of transport conditions
  • Procedures for temperature deviations
  • Validated preparation times for packages

The Right Packaging Solution

For 2-8 °C shipments (the most common requirement) we offer:

  • EPS boxes with validated insulation value
  • Special conditioned gel packs (not frozen ice — too cold!)
  • Temperature loggers for monitoring during transport
  • Insulating bottom sheets and top layers

Important: Preconditioning

Conditioned gel packs must acclimate at room temperature for several hours before use. Packs that are too cold can damage vaccines by freezing. Always follow the validated procedure.

Documentation

Each shipment includes:

  • Packing and shipping procedure (SOP)
  • Temperature log (read after receipt)
  • Shipping proof and track & trace
  • Any deviation reports

Cooled Solutions provides GDP-compliant packaging solutions for pharmaceutical logistics. Request a quote for your specific situation.

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